Eden Systems — Complete Bottling Systems

PET packaging manufacturing

New site for "Formplast" in an industrial park

The company produced PET packaging on leased premises and had hit a cost ceiling. We ran the project from site selection through to the new production line reaching design capacity.

Equipment installation at the Formplast site: unloading a machine with a forklift and positioning it in place
Industry
PET preform and packaging manufacturing
Site
"Drozhzhanoye" industrial park
Role
Turnkey project
Effect
Reduced unit cost

Site photos

EDEN SYSTEMS engineers positioning a machine on the Formplast commissioning line
EDEN SYSTEMS engineers positioning a machine on the Formplast commissioning line

Task

Relocate and expand PET packaging production onto the company's own site with transparent economics and a predictable payback period.

What we did

  1. 1

    Modeled the economics of several sites and justified the choice of the "Drozhzhanoye" industrial park based on power supply, logistics and resident terms.

  2. 2

    Assembled an equipment configuration matched to the target range of preforms and packaging.

  3. 3

    Organized supply, installation and commissioning with a phased rollout.

  4. 4

    Ramped the line up to design output and trained staff.

Scope of work

Pre-project

Site selection, profitability calculation

Equipment package

Stretch-blow, preform injection, auxiliary systems

Implementation

Supply, installation, commissioning

Launch

Ramp-up to rated output, training, service

Facing a similar task at your plant?

Describe your product, container and target volume — we'll come back with a line configuration, timeline and budget estimate. Or put together a preliminary configuration yourself in the configurator.

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