Remote review
We work from your data: photos, line video, nameplates, downtime logs and rated figures.
No travel · start within days
EDEN Performance System · plants in operationThe line is already running.
The line is already running.
The question is at what percentage
We assess the efficiency of a running line, close spare-part risks, run the service and prepare upgrades — without replacing equipment ahead of time.
Filling and packaging of beverages, food, oils and technical liquids.
- Actual speed versus rated speed
- Downtime, rejects and bottlenecks per unit
- A plan: service, spares or an upgrade
20 yrs
commissioning filling lines
1000+
plants served
3 steps
to a first assessment
EDEN Performance System
Four stages of work with a running line
The stages follow one another, but you can enter at any point. Most plants start with Assess — without numbers the other steps are guesswork.
- 01
Assess
Understand what the line is actually doing
An engineering assessment: actual versus rated speed, bottlenecks, causes of stoppages, product and packaging losses.
Outcome: A line report and a 90-day action plan
- 02
Protect
Close the risk of a sudden stop
We review which components are truly critical, what is already discontinued and what stock must be held before the next stoppage.
Outcome: A risk map and a critical spares list
- 03
Care
Move from emergencies to planned work
A service programme: remote support, scheduled visits, high-season preparation, PLC and HMI backups, operator training.
Outcome: A predictable line and one owner of its condition
- 04
Upgrade
Add capacity or new formats
Unit modernisation, automation and retrofit, new packaging formats, capacity expansion — up to a new line.
Outcome: A development project with effect and payback
Where output is lost
Breaking the line down node by node
Losses almost never sit in a single machine. Pick a node — we show what we check and how it shows up on the floor.
Tap a node on the diagram
Filling
What we check
- under- and overfilling
- foaming
- product losses
- temperature control
How it shows on the floor: Weight checks show spread and product goes into overfill.
Send your line dataFormats
How an assessment starts
The format follows the task and the depth of available data. You can start remotely and move on site when it is justified.
On-site audit
An engineer works on the floor: shift timing, measurements, unit inspection and operator interviews.
1-3 days on site · full line report
Recurring review
The assessment repeats on schedule within EDEN Care: figures are recorded and compared with the previous measurement.
Part of the service programme
Line report
What you get in the end
The EDEN Line Report is a working document, not a deck: the numbers of your running line, the causes of losses and a prioritised list of measures with payback.
- 01
Line passport
Equipment list, year, operating modes, product formats.
- 02
Measurements
Actual speed, downtime by cause, scrap and losses.
- 03
Bottlenecks
Exactly where the line loses pace and why it happens.
- 04
Risks
Critical and discontinued components, state of the automation.
- 05
90-day plan
Prioritised measures: settings, spares, retrofit, service.
- 06
Economics
Expected effect, cost of measures and payback period.
Sample summary
- Rated speed
- 12 000bph
- Actual, before
- 8 400bph
- After measures
- 11 200bph
- Downtime per shift
- 74 min
Payback of the proposed measures: 4 months.
See projectsHow it begins
Four steps from request to plan
- 01
Data
You fill in a short form: product, line, what is happening. Photos and video are optional.
- 02
Review
An engineer studies the material and comes back with a first assessment and questions.
- 03
Format
We agree on the format: remote review, an on-site visit or a specific job straight away.
- 04
Plan
You get the line report and a prioritised list of measures with effect and payback.
Send your line dataReply within 1 business day
Numbers and economics
What we measure first
Every assessment is built on the numbers of your running line, not generic advice. Missing data is collected on site.
OEE
Overall effectiveness
availability · speed · quality
bph
Actual speed
against the rated figure
min
Downtime per shift
by cause and machine
%
Scrap and losses
product, preform, label, cap
€
Cost per 1,000 units
energy, materials, labour
Additional scopes
From diagnostics to modernisation
- performance optimisation
- automation and retrofit
- new packaging formats
- CIP and hygiene
- energy efficiency
- operator training
- used equipment inspection
- expansion and new lines
These scopes are added based on the assessment results or within the EDEN Care service programme.
Client logos
Plants where we commissioned, upgraded and service filling and packaging lines
Next step
Modernisation and new lines
Once the running line meets its targets, the next step is more capacity or a new line. The configurator drafts a concept and an engineer verifies it.
EDEN SYSTEMS
Tell us what is happening on the line
We will review the data and propose the next technically justified step: remote diagnostics, an on-site audit, spare parts sourcing or a service programme.
Send your line dataNDA on request·reply within 1 business day·3 short steps