Drinking water · PET
Shifa plant, Leninogorsk district, Tatarstan
The plant bottles artesian water in four packaging formats. Historically all volumes ran through a single universal line, and the plant was losing shifts to changeovers. We split the flows by purpose and closed out each format with a dedicated equipment set, stage by stage.

- Industry
- Drinking and mineral water
- Packaging
- PET 0.5 / 1.5 / 5 / 19 L
- Throughput
- 4,500 + 3,000 + 250 bph
- Partnership
- since 2006, several phases
Task
Eliminate constant changeovers on the universal line and increase daily output without expanding the workshop or operator headcount.
What we did
- 1
Split the product range: a high-speed triblock at 4,500 bph for 0.5 L, a separate 3,000 bph line for 1.5 L, and a semi-automatic 250 bph section for 19 L.
- 2
Redesigned the area layout so packaging and finished goods flows didn't cross.
- 3
Upgraded water treatment and the CIP circuit for the increased volume.
- 4
Phased commissioning: each line started up without stopping the others.
Scope of work
Engineering
Capacity calculations, area layout, flow diagram
Equipment
Filling triblocks, stretch-blow, capping, labeling
Installation and commissioning
Supervised installation, ramp-up to rated output
Service
Operator training, spare parts supply, technical support
Facing a similar task at your plant?
Describe your product, container and target volume — we'll come back with a line configuration, timeline and budget estimate. Or put together a preliminary configuration yourself in the configurator.
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