Stage 07 of 9
Line installation and commissioning
Supervised installation, piping, electrics, PLC/SCADA automation, ramp-up to rated output and staff training. We hand over the line with a signed FAT/SAT certificate.
How it works
Stages of work on our side
- 01InstallationEquipment set-up per the layout, anchoring, alignment, piping.
- 02Utility systemsElectrics, water, steam, air, drainage, CIP/SIP, ventilation.
- 03AutomationPLC, HMI, SCADA, ERP/MES integration, sensors, data collection.
- 04Cold startChecking units without product, conveyor synchronization, safety interlock setup.
- 05Commissioning and test batchesRamp-up to rated output, test-run batches, packaging format changeovers.
- 06SAT and trainingAcceptance testing against a checklist, operator and technical staff training, documentation handover.
Equipment
What supervised installation includes
A multi-vendor approach: we select units for the task and budget, not for a single manufacturer's price list.
- Rigging and installation of units, including heavy stretch-blow and palletizing equipment
- Power electrics, control cabinets, cable runs, grounding
- Piping for water, steam, chilling, compressed air and drainage
- CIP/SIP start-up and sanitary treatment of the circuit before the first batch
- PLC programming and SCADA configuration
- Line integration with ERP / MES and the marking system
What the customer gets
Why this works for us
In-house crew
Staff engineers, not subcontractors — a single quality standard.
FAT/SAT protocols
Acceptance against checklists, signed certificates — a legal basis for service.
Certified training
Operators and technicians receive certificates ready for regulatory attestation.
Rated-speed handover
We hand over confirmed throughput and defect rate in the certificate, not just "the line spins".
First-weeks support
An engineer stays on site until the line reaches a stable regime.
Frequently asked questions
Straight answers
Who is responsible for the electrics?
We are. The contract covers full supervised installation, including power and low-voltage circuits.
What's recorded in the SAT?
Throughput in bph per format, defect rate, water and energy consumption, changeover time.
How many people do you need from the customer?
Usually 2–4 future operators and a mechanic — they take part in commissioning and are trained on their own line.
Do you install lines bought elsewhere?
Yes, after a technical audit of the equipment and documentation.
Next step
Put together a turnkey project in 5 minutes
Answer a few questions — we'll build a specification, a timeline and price estimate, and show similar case studies.
Request
Send a request for this service
Your request goes straight into our CRM and instantly notifies an engineer on Telegram. We respond within one business day.
Response SLA: 14–30 days