Stage 07 of 9
Line installation and commissioning
Supervised installation, piping, electrics, PLC/SCADA automation, ramp-up to rated output and staff training. We hand over the line with a signed FAT/SAT certificate.
How it works
Stages of work on our side
- 01InstallationEquipment set-up per the layout, anchoring, alignment, piping.
- 02Utility systemsElectrics, water, steam, air, drainage, CIP/SIP, ventilation.
- 03AutomationPLC, HMI, SCADA, ERP/MES integration, sensors, data collection.
- 04Cold startChecking units without product, conveyor synchronization, safety interlock setup.
- 05Commissioning and test batchesRamp-up to rated output, test-run batches, packaging format changeovers.
- 06SAT and trainingAcceptance testing against a checklist, operator and technical staff training, documentation handover.
Equipment
What supervised installation includes
A multi-vendor approach: we select units for the task and budget, not for a single manufacturer's price list.
- Rigging and installation of units, including heavy stretch-blow and palletizing equipment
- Power electrics, control cabinets, cable runs, grounding
- Piping for water, steam, chilling, compressed air and drainage
- CIP/SIP start-up and sanitary treatment of the circuit before the first batch
- PLC programming and SCADA configuration
- Line integration with ERP / MES and the marking system
What the customer gets
Why this works for us
In-house crew
Staff engineers, not subcontractors — a single quality standard.
FAT/SAT protocols
Acceptance against checklists, signed certificates — a legal basis for service.
Certified training
Operators and technicians receive certificates ready for regulatory attestation.
Rated-speed handover
We hand over confirmed throughput and defect rate in the certificate, not just "the line spins".
First-weeks support
An engineer stays on site until the line reaches a stable regime.
Frequently asked questions
Straight answers
Who is responsible for the electrics?
We are. The contract covers full supervised installation, including power and low-voltage circuits.
What's recorded in the SAT?
Throughput in bph per format, defect rate, water and energy consumption, changeover time.
How many people do you need from the customer?
Usually 2–4 future operators and a mechanic — they take part in commissioning and are trained on their own line.
Do you install lines bought elsewhere?
Yes, after a technical audit of the equipment and documentation.
Next step
Put together a turnkey project in 5 minutes
Answer a few questions — we'll build a specification, a timeline and price estimate, and show similar case studies.
Request
Send a request for this service
Your request goes straight into our CRM and instantly notifies an engineer on Telegram. We respond within one business day.
Response SLA: 14–30 days
Other lifecycle stages
01
Business plan and financial model for a bottling line
Learn more about Business plan and financial model for a bottling line
02
Technical audit of the site and production facility
Learn more about Technical audit of the site and production facility
03
Financing, leasing and subsidies
Learn more about Financing, leasing and subsidies
04
Site selection and construction works
Learn more about Site selection and construction works
Where this service is applied
Turnkey lines and catalogue sections most often delivered together with this service.
Turnkey lines
Drinking Water Filling Line, 0.33–1 L
Rinser-filler-capper monobloc for PET, water treatment, labelling and shrink packing.
Water Filling Line, 3–10 L
Filling of large-format handled PET containers, capping and shrink packing.
Carbonated Soft Drink Filling Line, PET
Mixer-carbonator, isobaric filling, capping and labelling.
Hot-Fill Juice Line, PET
Pasteurisation, filling at 85–92 °C, cooling tunnel and labelling.
Equipment catalogue
PET blow-molding equipment
Preform → bottle, 1,200–40,000 bph
Drinking water filling lines
10 series: PET and glass, 2,000–36,000 bph
Water treatment
Reverse osmosis, softening, disinfection
Labeling equipment
Self-adhesive, OPS sleeve, glue
11–19 L bottle filling
3–5 gallon, 100–1,200 bph
Packing and palletizing
Shrink film, corrugated tray, robotic palletizer