Stage 05 of 9
Process line design
Technology, specification, layout, throughput and utility calculations. The document equipment is ordered against and installation is carried out with.
How it works
Stages of work on our side
- 01TechnologyProcess flow from raw material to finished product, critical points, CIP/SIP nodes.
- 02SpecificationEquipment, units, automation, auxiliary systems — with models and manufacturers.
- 03Layout2D and 3D workshop model, placement, flows, service zones.
- 04UtilitiesCalculation of electricity, water, steam, chilling, compressed air, drainage.
- 05AutomationPLC/SCADA architecture, access levels, data collection, ERP/MES integration.
- 06Working documentationPiping diagrams, cable schedules, installation drawings, equipment data sheets.
Equipment
Units we design
A multi-vendor approach: we select units for the task and budget, not for a single manufacturer's price list.
- Water treatment and blending room
- PET stretch-blow: preform → bottle (linear and rotary machines)
- Filling monoblock: rinsing, filling, capping — 3,000–60,000 bph
- Pasteurization, aseptic filling, nitrogen dosing
- Labeling: self-adhesive, hot-melt, PET sleeve
- Packaging: shrink wrap, case packer, palletizer, wrapper, conveying systems
What the customer gets
Why this works for us
Multi-vendor line
We are not tied to a single manufacturer — units are chosen for the task, not off a single price list.
Open specification
The customer sees models, manufacturers, lead times and alternatives.
3D workshop model
Approvals speed up — everyone sees the line before hardware is ordered.
Designed for growth
We reserve space and capacity for a future 30–50% line expansion.
Unit cost built into the project
We calculate energy, water and material consumption per 1,000 bottles — comparing options on OPEX, not just hardware price.
Frequently asked questions
Straight answers
What if we've already chosen equipment?
We also work from an existing specification — taking on integration, automation and installation.
Can we get just the design, without supply?
Yes. The design stays with the customer and is suitable for a supplier tender.
How do you choose between European and Asian equipment?
We calculate total cost of ownership: price, service life, spare parts availability, service and energy use over 7 years.
Do you account for marking at the design stage?
Yes — space for a DataMatrix printer, camera and aggregator is reserved from the start, so no retrofit is needed later.
Next step
Put together a turnkey project in 5 minutes
Answer a few questions — we'll build a specification, a timeline and price estimate, and show similar case studies.
Request
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Your request goes straight into our CRM and instantly notifies an engineer on Telegram. We respond within one business day.
Response SLA: 10–20 business days