19-liter water filling line: price and section composition
The 19-liter filling section is calculated differently than PET: most of the money goes into washing returnable containers, inspection and the returnable bottle fleet. We show configurations and budget structure.
- 19 liter water filling line price
- 19 L bottle filling equipment cost
- 19 liter bottle washing machine for sale
- 19 liter water production turnkey
19-liter filling line configurations
Semi-automatic washer-filler-capper, water treatment, manual inspection, cap shrink
- Area
- from 100 m²
- Lead time
- 2-3 months
Automatic 19 L triblock, depalletizer, cap removal, external and internal washing, inspection, date coder
- Area
- from 300 m²
- Lead time
- 4-5 months
Full automatic line with container sorting, conveyors, accumulators and warehouse logistics
- Area
- from 600 m²
- Lead time
- 5-8 months
What determines the price of a 19 L line
| Budget item | What is included | What affects cost |
|---|---|---|
| Returnable container washing | Multi-stage external and internal washing, detergent dosing | Condition of returned containers and microbiology requirements |
| Water treatment | RO, mineralization, UV and ozonation | Raw water source |
| Inspection | Visual or automatic bottle control, rejection | Return volume and rejection rate |
| Returnable fleet | Bottles, crates, caps, seals | Number of clients and packaging turnover |
| Logistics | Conveyors, accumulators, warehouse, delivery | Delivery geography and volume |
The specific feature of 19 L is returnable packaging. The main part of the budget goes not into filling but into washing, inspection and rejection of bottles returned from customers.
How we calculate a returnable-container section
- Step 1Calculate packaging turnover
How many bottles return per shift, what percentage is rejected and how much packaging is needed in circulation for the client fleet. This is the base for selecting capacity.
- Step 2Design the washer
Number of washing positions, number of stages, caustic and disinfection, temperatures, water consumption. Washing determines both product quality and operating cost.
- Step 3Set up quality control
Inspection for odor and contamination, rejection of deformed containers, cap and plug control. Without this, returns and reputational losses are inevitable.
- Step 4Organize warehouse logistics
Dirty container acceptance, accumulation, filling zone, finished goods warehouse, loading. Layout is often more important than the machine class itself.
- Step 5Assemble estimate and growth
Equipment, water treatment, installation, commissioning, training. We allow for increasing capacity without replacing the base line.
Questions about 19-liter bottle filling
The equipment itself is cheaper than a PET line, but a significant part of investment goes into the returnable bottle fleet and delivery. This must be included in the model from the start.
Yes, up to 200 bottles per hour a semi-automatic is justified. We design the layout so that an automatic triblock can be added later without rebuilding the shop.
Through inspection before and after washing, rejection by odor and transparency, and tracking cycles of each bottle.
Detailed materials on the topic
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Стоимость линии розлива газировки: купажное отделение, сатуратор, изобарический триблок, этикетировка и упаковка. Конфигурации от 2 000 до 18 000 бут/ч.
View calculationCalculate a 19 L line
Specify the planned number of bottles per shift, share of returnable packaging and shop area. We will provide a washing and filling scheme, estimate and launch schedule.