Ketchup, mayonnaise, jam, honey

Sauce and thick-product filling

High-viscosity products with inclusions. Wide-bore piston dosers, heated hoppers and agitators keep the mass uniform during filling.

Where it is used

  • Ketchup, mayonnaise, mustard
  • Jams and preserves with fruit pieces
  • Honey and condensed products
  • Ready-made dressings and pastes

Engineering highlights

Wide-bore piston

Passes inclusions up to 15 mm without breaking their structure.

Agitated hopper

Jacket heating and slow stirring to prevent separation.

Hot filling

Filling at 80–90 °C followed by jar inversion to sterilise the lid.

Ketchup, mayonnaise, jam, honey

Equipment series — Sauce and thick-product filling

3

An in-line or rotary doser with a lifting nozzle for viscous products in jars or bottles.

Output
1,500–8,000 unit/h
Container
Glass / PET 0.1–1.0 L
Dosers
4–16 piston
Inclusions
up to 15 mm
Accuracy
±1%
More about EDS-SC-P

Hot filling with vacuum Twist-Off capping followed by jar cooling.

Output
1,000–6,000 jars/h
Container
Glass 0.2–1.0 L
Temperature
80–90 °C
Capping
Twist-Off with vacuum formation
Post-treatment
Cooling tunnel, vacuum check
More about EDS-JAM

Pre-made pouch feed, dosing, spout attachment and welding, seal sealing.

Output
1,000–4,000 pouches/h
Container
Doy-pack 0.1–1.0 kg
Dosing
Piston / screw
Options
Spout, zip lock
Control
Seam and weight check
More about EDS-DP

FAQ

How do you avoid drips on the jar neck?

We use a cutoff valve with a lifting nozzle: the nozzle lowers into the container and rises as it fills, drawing the residual product back in.

Can products with vegetable pieces be filled?

Yes, the piston diameter and valve bore are sized to the maximum inclusion size.

Request a quotation for Sauce and thick-product filling

Describe the product, the target output and the container — we will come back with a preliminary specification, a budget range and a delivery schedule. If the task covers more than one machine, we will map out the whole line.

Sauce and thick-product filling
Section
Sauce and thick-product filling
Series in section
3

Preferred channel

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Other categories

Any line can be supplied with a digital layer

SCADA, MES, OEE monitoring, batch traceability and integration with plant systems — engineered together with the line, not bolted on later.