Hot filling and aseptic

Juice and pulp drink filling

Juices, nectars, cold tea and drinks with fruit particles. We choose between hot filling and aseptic processing based on shelf life, container type and finished-product logistics.

Where it is used

  • Direct-press and reconstituted juice
  • Nectars with pulp up to 8 mm
  • Cold tea and fruit drinks
  • Smoothies and functional beverages

Engineering highlights

Hot filling at 85–92 °C

Heat-resistant PET bottle, cooling tunnel, shelf life up to 12 months without preservatives.

Aseptic loop

Container and cap sterilisation, filling in a controlled clean zone, shelf life up to 12 months at room temperature.

Handling pulp

Wide-bore valves, piston dosers for particles.

Hot filling and aseptic

Equipment series — Juice and pulp drink filling

3

Juice filling at 85–92 °C followed by bottle inversion to sterilise the cap.

Output
3,000–18,000 bph
Container
Heat-resistant PET 0.2–2.0 L
Product temperature
85–92 °C
Valve
Gravity, wide bore
Post-treatment
3–4-zone cooling tunnel
More about EDS-HOT3

A fully closed loop: PET sterilised with hydrogen peroxide, filling in a sterile zone, capping with a treated cap.

Output
6,000–24,000 bph
Container
PET 0.2–1.5 L
Container sterilisation
H2O2 with hot air
Filling zone class
100 (ISO 5) in the filling chamber
Validation
SAT protocols and microbiological testing
More about EDS-ASEP

A piston module for products with inclusions: fruit chunks, aloe, chia, grains.

Output
1,500–8,000 bph
Container
PET, glass 0.25–1.0 L
Particle size
up to 10 mm
Dose accuracy
±1%
Combination
Two-component fill: pulp + base
More about EDS-PULP

FAQ

Hot filling or aseptic — which to choose?

Hot filling needs a lower investment and is simpler to run; aseptic is gentler on flavour and vitamins and allows a lighter bottle. We model both scenarios in the project's financial plan.

Do we need a separate pasteuriser?

Yes, either tubular or plate — selected by product viscosity and particle content. It's included in the line specification.

Request a quotation for Juice and pulp drink filling

Describe the product, the target output and the container — we will come back with a preliminary specification, a budget range and a delivery schedule. If the task covers more than one machine, we will map out the whole line.

Juice and pulp drink filling
Section
Juice and pulp drink filling
Series in section
3

Preferred channel

Certificate of state registration *

Drag and drop the file here or pick one · PDF, JPG, PNG, up to 10 MB

By submitting you agree to the processing of personal data.

Related solutions

Container format and machine type live in their own sections, so nothing is duplicated here.

Other categories

Any line can be supplied with a digital layer

SCADA, MES, OEE monitoring, batch traceability and integration with plant systems — engineered together with the line, not bolted on later.